BCB Solution is dedicated to make life better with an extensive range of electrical wire and cables that are manufactured in plants using latest technology (electron beam/buss co-kneaders) with world-class materials under strict quality assurance procedures with total traceability of in-house or approved supplier materials and throughout production processes. The BCB Solution R & D center is the backbone for compound and metals innovative developments to provide optimum power, weight savings coupled with superior fire performance that assures compliance with all local and international standards validated by comprehensive testing at BCB Solution internal NABL accredited lab and external third-party labs.
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High life
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Flame Retardant.
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Low Halogen
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Low smoke
- UV Resistant
Application
Low Voltage (LV) power cables are designed to transmit electrical energy from a power source to devices or systems operating at relatively low voltages, such as 450/750 V, 600/1000 V, and 650/1100 V. These cables are commonly used in a variety of applications, including residential and commercial buildings, as well as industrial set ups, where low voltage is required for lighting and device activation.
Our LV power cables use copper or aluminum conductors along with PVC or XLPE insulation to ensure effective power transmission and safety up to and including 1100 V. This design protects the conductor from electrical leakage and enhances durability. Our LV power cables are available in different configurations, such as single-core, multicore, armored, and unarmored, to suit various applications and environments. These cables are also designed for DC systems with rated voltages up to and including 1500V to earth. They are widely used for power distribution in external and direct burial applications within power network systems, underground installations, and cable ducting.
What sets Our LV power cables apart are their unique features: long life, high insulation resistance, flame retardant properties, low halogen, low smoke emission, and UV resistance. These attributes ensure superior safety, reliability, and performance, making Our the preferred choice for all your low voltage power cable needs.
Construction
Voltage |
0.6V / 1 kV, 1.1 kV |
Conductor |
Stranded or Circular Shaped Copper and Aluminium |
Insulation |
XLPE / PVC |
Inner Sheath |
PVC Type ST2 / ST1 / FRLS / FR / LSZH Tape Wrapped |
Armouring |
Aluminium / Gal. Steel Round Wire / Flat Strip Armoured |
Outer Sheath |
PVC Type ST2 / ST1 / FRLS / FR / LSZH |
Range
Size: 1.5 sq.mm – 1000 sq.mm
Core: 1, 2, 3, 3.5, 4
- Low Smoke Emission
- Long Life
- Flame Retardant
- Noise-Free Signal Transmission
- High Shielding Efficiency
Application
In continuous process plants like refineries, fertilizer production, cement, and steel manufacturing, various parameters such as temperature, pressure, flow, and level are converted into electrical signals that are fed to the control room. In the control room, these signals are analysed, and relevant commands are sent to the field to take corrective actions. The control room serves as the brain of the plant, while instrumentation cables act as the arteries.
Our instrumentation cables are the preferred choice for many industries, leading EPC contractors, and electrical consultants due to their quality, reliability, and easy availability. The shielded and screened types of instrumentation cables, from Our, significantly reduce external noise pickup in the circuit, thereby minimizing interference. These cables are also available with GI Armour wire for additional protection in harsh applications.
Our instrumentation cables are the preferred choice for many industries, leading EPC contractors, and electrical consultants due to their quality, reliability, and easy availability. The shielded and screened types of instrumentation cables, from Our, significantly reduce external noise pickup in the circuit, thereby minimizing interference. These cables are also available with GI Armour wire for additional protection in harsh applications.
Construction
Voltage | 300 / 500 V |
Conductor |
Annealed Tinned / Plain Stranded Copper Conductor |
Insulation |
PVC / XLPE / XLPO / SiR / EPR |
Individual Screening |
Al-mylar Tape with Tinned Copper Drain Wire / ATC Braiding |
Collective Screening |
Al-mylar Tape with Tinned Copper Drain Wire / ATC Braiding |
Inner Sheath |
PVC Type ST1 / ST2 / FR-LSH/ LSZH / FR / PCP / CSP / CPE |
Armouring |
Gal. Steel Round / Strip Armoured |
Outer Sheath |
PVC type ST1 / ST2 / FR-LSH / LSZH / FR / PCP / CSP / CPE |
Range
Size: 0.5 sq.mm – 2.5 sq.mm
Core: 2 – 37
Pair: 2 – 37
Triad: 2 – 37
- Minimum Loss in Signal Quality
- Higher Bandwidth,
- Low Attenuation Value
- Minimum Structural Return Loss (SRL)
- Moisture Proof
Application
Data and communication cables, commonly known as networking cables, are used to transmit data between devices within a network or communication system. Essential for computer networking, telecommunications, audio and video streaming, and industrial automation, these cables come in various configurations tailored to specific purposes and environments.
For high-speed gigabit networking, improved structured cabling is advisable. Our Advanced Technology offers Cat 6 and Cat 6a cables that address the demands of the following modern IT set-ups , enhancing network performance:
Ethernet 10BASE-T as per ISO / IEC / IEEE 8802-3-2017 Cl.25
Ethernet 100BASE-T as per ISO / IEC / IEEE 8802-3-2017 Cl.25
Ethernet 1000BASE-T as per ISO / IEC / IEEE 8802-3-2017 Cl.25
POE Type – 1 as per ISO / IEC / IEEE 8802 – 2017 Cl.33
POE Type – 2 as per ISO / IEC / IEEE 8802 – 2017 Cl.33
POE Type – 3 as per ISO / IEC / IEEE 8802 – 2017 Cl.33
ATM 25
ATM 51
Our Cat 6 and Cat 6a cables support the gigabit ethernet standard, efficiently handling high-speed data transmission and video-voice streaming. These cables are designed to provide higher bandwidth, minimum loss in signal quality, low attenuation value, and minimum structural return loss (SRL), ensuring top-notch performance.
In addition to the Cat 6 and Cat 6a ethernet cables, Our supplies various data and communication cables for specific uses, including coaxial cables of various sizes, CCTV cables for security systems, RS 485 cables for industrial data capturing, and serial cables for serial communication devices. All Our cables are designed to be moisture-proof, ensuring durability and reliability in various environments.
Construction
Conductor | Solid Copper Conductor |
Insulation | HDPE (High Density Polyethylene) Or Foam HDPE |
Twist | Cores Twisted To Form PAIR |
Shield | Aluminium Foil |
Braid | Aluminium Alloy Wire Or Tinned Copper Wire |
Filling | Jelly (Only in Case of Co-axial Cables) |
Inner Sheath | PVC (Polyvinyl Chloride) Type ST1 / FR / LSZH / FRLS (Optional) |
Armor | Galvanized Steel Wire (Optional) |
Outer Sheath | PVC (Polyvinyl Chloride) Type ST1 / FR / LSZH / FRLS |
Range
RG 11F, RG 6F, RG 59F, CCTV (3+1), CCTV( 4+1),
CAT6 and CAT6A – 4PX23AWG F / UTP, F / FTP, S / UTP, S / FTP, S / F / FTP
RS 485 – 2 Pr / 4 Pr.
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UV Resistant
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Heat Resistant
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Long Life
- Size: 1.5 sq.mm to 300 sq.mm
- Core: 1 and multicore
- Size: 4 sq.mm to 300 sq.mm
- Core: 1 and Multicore
USPs
Application
Wires and cables used in the renewable energy industry are crucial to the infrastructure, ensuring efficient transmission and distribution of energy from sources such as solar, wind, hydro, and geothermal power. These cables must meet stringent industry requirements, including UV resistance, heat resistance, and longevity. Specific cables, such as solar DC cables and wires, must accommodate the unique conditions and demands of renewable energy systems. These cables need to withstand harsh environmental conditions, resist chemicals like oils, and conduct high electrical performance efficiently. Additionally, renewable energy cables should be low-smoke, zero-halogen (LSZH) to emit low levels of smoke and be free from halogens, minimizing health and environmental hazards.
Our offers a wide range of renewable energy cables essential for the efficient operation of renewable energy systems. Our solar cables are highly robust, capable of performing efficiently in exposed weather conditions with long-term reliability. Similarly, Our wind energy cables are designed to withstand harsh weather conditions, ensuring reliability and safety. They can endure high torsion during changes in airflow direction. Our product line-up includes specialized wires that are tailored specifically for the needs of the renewable energy industry.
Construction – Wind Energy Cable
Voltage |
1100 V |
Conductor |
Flexible Annealed Tinned Copper |
Insulation |
EPR |
Inner sheath |
Extruded Elastomeric Compound |
Reinforcement |
Nylon Yarn |
Outer Sheath |
Extruded Elastomeric Compound |
Range – Wind Energy Cable
Construction – Solar Cables
Voltage |
1100 V |
Conductor |
Flexible Annealed Tinned Copper |
Insulation |
E- Beam Cross Linkable LSOH (Polyolefin Type) |
Sheath |
E- Beam Cross Linkable LSOH (Polyolefin Type) |
Range – Solar Cables
- Long Life
- UV Resistant
- Resistant to Chemical Exposure
- Resistant to Weather Exposure
- Resistant to Water (AD7/AD8)
- Termite Resistant (For Polyamide Layer
- Long Life
- UV Resistant
- Resistant to Chemical Exposure
- Resistant to Water (AD7 / AD8 with HDPE)
- Resistant to Weather Exposure
Three Core Cables
Application
Medium Voltage (MV) Power Cables are specifically designed to transmit electrical power at medium voltage levels, typically ranging from 3.3 kV to 66 kV. These cables are commonly used in utilities, industries, power plants, and power distribution networks.
We offer single and three-core medium voltage high tension cables, up to 66 kV, which can be used for power distribution, external and direct burial applications, underground installations, and cable ducting. These cables feature special grade XLPE insulation with a temperature rating of 90°C, ensuring long life and reliable performance.
In addition to their electrical properties, these cables are designed to be UV resistant, resistant to chemical and weather exposure, and resistant to water (AD7/AD8 with HDPE). They are also termite resistant with a Polyamide layer, providing comprehensive protection in various challenging environments. Furthermore, these cables are also made available with halogen-free flame-retardant characteristics, offering continuous load support and extra protection against short circuits and fires.
Construction – Single Core Cables
VOLTAGE |
1.9 kV to 33 kV |
CONDUCTOR |
Stranded Compacted Circular Aluminium or Copper |
CONDUCTOR SCREEN |
Semiconductive Tape or Compound or Both Combined (Exclude 1.9/3.3 (E) kV & 3.3./3.3 kV(UE)) |
INSULATION |
XLPE |
INSULATION SCREEN |
Non-Metallic: Semiconductive Tape or Compound or Both Combined (Exclude 3.3(E) & 3.3(UE) Metallic: Copper Wire with Copper Tape or Copper Tape |
Taping |
Semi-Conductive Water Blocking Tape (Optional) |
Inner Sheath |
Extruded PVC Inner Sheath |
Taping |
Polyamide Anti-Termite Layer (Optional) |
Outer Sheath |
HDPE / PVC Outer Sheath |
Range – Single Core Cables
25 sq.mm to 1000 sq.mm (1.9 kV to 11 kV)
35 sq.mm to 1000 sq.mm (12.7 / 22 kV)
50 sq.mm to 1000 sq.mm (19 / 33 kV)
Construction - Three Core Cables
VOLTAGE |
1.9 kV to 33 kV |
CONDUCTOR |
Stranded Compacted Circular Aluminium or Copper |
CONDUCTOR SCREEN |
Semiconductive Tape or Compound or Both Combined (Exclude 3.3(E) & 3.3(UE)) |
INSULATION |
XLPE |
INSULATION SCREEN |
Non-Metallic: Semiconductive Tape or Compound or Both Combined (Exclude 3.3(E) & 3.3(UE) Metallic: Copper Wire with Copper Tape or Copper Tape |
Laid Up |
Core Laying using Fillers |
Taping |
Semi-Conductive Water Blocking Tape (Optional) |
Metallic Sheath |
Lead Sheath (Optional) |
Inner Sheath |
Extruded PVC Inner Sheath |
Taping |
Polyamide Anti-Termite Layer (Optional) |
Outer Sheath |
HDPE/PVC Outer Sheath |
Range - Three Core Cables
25 sq.mm to 500 sq.mm (1.9 kV to 11 kV)
35 sq.mm to 500 sq.mm (12.7 / 22 kV)
50 sq.mm to 500 sq.mm (19 / 33 kV)
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High Life
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UV Resistant
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Longitudinal Water Resistant
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Radial Water Resistant
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1CX240 sq.mm to 1CX2500 sq.mm (IEC 60840) (66 kV to 110 kV)
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1CX300 sq.mm to 1CX2500 sq.mm (IEC 60840) (132 kV)
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1CX400 sq.mm to 1CX2500 sq.mm (IEC 62067) (220 kV)
Application
Our cable Extra High Voltage (EHV) Cables are meticulously crafted for extended durability and superior UV resistance. Available with both copper and aluminum conductors, these cables are capable of handling voltages from 66 kV to 220 kV in underground installations for 3-phase AC circuits. They boast exceptional longitudinal and radial water resistance and are engineered to transmit electricity from power stations to distribution units or substations, offering a service life exceeding 40 years.
We are largest High Voltage Cable manufacturing plant is situated in Halol, Gujarat. This facility houses state-of-the-art machinery, including equipment from Maillifer, Scolz, and John Royale, alongside an advanced testing facility. The plant’s sophisticated automation for material feeding prevents contamination and electrical failures, while high-speed wire drawing and stranding machines ensure precise conductor preparation.
Our EHV Cables have successfully passed rigorous type testing as per IEC 60840, IEC 62067, and IS 7098-3 Standards. These comprehensive tests encompass all critical parameters—electrical, mechanical, thermal, and installation aspects—guaranteeing unparalleled quality and reliability.
Construction
Voltage |
66 kV to 220 kV |
Conductor |
Circular Compacted or Segmental Stranded Milliken Aluminium or Copper conductor |
Separator |
Semi Conducting Tape |
Conductor Screen |
Extruded Semi-Conductive Compound |
Insulation |
XLPE (Crosslinked Polyethylene) |
Insulation Screen |
Extruded Semi-conductive Compound |
Separator |
Semi Conducting Water Blocking Tape |
Metallic Screen |
Copper Wire Screen + Copper Foil Helical (Optional) |
Inner Sheath |
Extruded Metallic Lead alloy (Optional for IEC 60840 & IEC 62067) |
Shield |
Poly Aluminium Laminated Tape or Aluminium Corrugated sheath |
Outer Sheath |
HDPE (Extruded High-Density Polyethylene) Or PVC (Polyvinyl Chloride) |
Semiconductive Layer |
Optional |
Range