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Wire & Cables

BCB Solution is dedicated to make life better with an extensive range of electrical wire and cables that are manufactured in plants using latest technology (electron beam/buss co-kneaders) with world-class materials under strict quality assurance procedures with total traceability of in-house or approved supplier materials and throughout production processes. The BCB Solution R & D center is the backbone for compound and metals innovative developments to provide optimum power, weight savings coupled with superior fire performance that assures compliance with all local and international standards validated by comprehensive testing at BCB Solution internal NABL accredited lab and external third-party labs.


  • High life

  • High Resistance

  • Flame Retardant.

  •  Low Halogen

  • Low smoke

  • UV Resistant

Application

Low Voltage (LV) power cables are designed to transmit electrical energy from a power source to devices or systems operating at relatively low voltages, such as 450/750 V, 600/1000 V, and 650/1100 V. These cables are commonly used in a variety of applications, including residential and commercial buildings, as well as industrial set ups, where low voltage is required for lighting and device activation.

Our LV power cables use copper or aluminum conductors along with PVC or XLPE insulation to ensure effective power transmission and safety up to and including 1100 V. This design protects the conductor from electrical leakage and enhances durability. Our LV power cables are available in different configurations, such as single-core, multicore, armored, and unarmored, to suit various applications and environments. These cables are also designed for DC systems with rated voltages up to and including 1500V to earth. They are widely used for power distribution in external and direct burial applications within power network systems, underground installations, and cable ducting.

What sets Our LV power cables apart are their unique features: long life, high insulation resistance, flame retardant properties, low halogen, low smoke emission, and UV resistance. These attributes ensure superior safety, reliability, and performance, making Our the preferred choice for all your low voltage power cable needs.

Construction

Voltage

0.6V / 1 kV, 1.1 kV

Conductor

Stranded or Circular Shaped Copper and Aluminium

Insulation

XLPE / PVC

Inner Sheath

PVC Type ST2 / ST1 / FRLS / FR / LSZH Tape Wrapped

Armouring

Aluminium / Gal. Steel Round Wire / Flat Strip Armoured

Outer Sheath

PVC Type ST2 / ST1 / FRLS / FR / LSZH

Range

Size: 1.5 sq.mm – 1000 sq.mm

Core: 1, 2, 3, 3.5, 4

  • Low Smoke Emission
  • Long Life
  • Flame Retardant
  • Noise-Free Signal Transmission
  • High Shielding Efficiency

Application

In continuous process plants like refineries, fertilizer production, cement, and steel manufacturing, various parameters such as temperature, pressure, flow, and level are converted into electrical signals that are fed to the control room. In the control room, these signals are analysed, and relevant commands are sent to the field to take corrective actions. The control room serves as the brain of the plant, while instrumentation cables act as the arteries.

Our instrumentation cables are the preferred choice for many industries, leading EPC contractors, and electrical consultants due to their quality, reliability, and easy availability. The shielded and screened types of instrumentation cables, from Our, significantly reduce external noise pickup in the circuit, thereby minimizing interference. These cables are also available with GI Armour wire for additional protection in harsh applications.

Our instrumentation cables are the preferred choice for many industries, leading EPC contractors, and electrical consultants due to their quality, reliability, and easy availability. The shielded and screened types of instrumentation cables, from Our, significantly reduce external noise pickup in the circuit, thereby minimizing interference. These cables are also available with GI Armour wire for additional protection in harsh applications.

Construction

Voltage 300 / 500 V
Conductor

Annealed Tinned / Plain Stranded Copper Conductor

Insulation

PVC / XLPE / XLPO / SiR / EPR

Individual Screening

Al-mylar Tape with Tinned Copper Drain Wire / ATC Braiding 

Collective Screening 

Al-mylar Tape with Tinned Copper Drain Wire / ATC Braiding 

Inner Sheath

PVC Type ST1 / ST2 / FR-LSH/ LSZH / FR / PCP / CSP / CPE

Armouring 

Gal. Steel Round / Strip Armoured

Outer Sheath 

PVC type ST1 / ST2 /  FR-LSH / LSZH / FR / PCP / CSP / CPE

Range

Size: 0.5 sq.mm – 2.5 sq.mm

Core: 2 – 37

Pair: 2 – 37

Triad: 2 – 37


  • Minimum Loss in Signal Quality
  • Higher Bandwidth,
  • Low Attenuation Value
  • Minimum Structural Return Loss (SRL)
  • Moisture Proof

Application

Data and communication cables, commonly known as networking cables, are used to transmit data between devices within a network or communication system. Essential for computer networking, telecommunications, audio and video streaming, and industrial automation, these cables come in various configurations tailored to specific purposes and environments.

For high-speed gigabit networking, improved structured cabling is advisable. Our Advanced Technology offers Cat 6 and Cat 6a cables that address the demands of the following modern IT set-ups , enhancing network performance:

Ethernet 10BASE-T as per ISO / IEC / IEEE 8802-3-2017 Cl.25
Ethernet 100BASE-T as per ISO / IEC / IEEE 8802-3-2017 Cl.25
Ethernet 1000BASE-T as per ISO / IEC / IEEE 8802-3-2017 Cl.25
POE Type – 1 as per ISO / IEC / IEEE 8802 – 2017 Cl.33
POE Type – 2 as per ISO / IEC / IEEE 8802 – 2017 Cl.33
POE Type – 3 as per ISO / IEC / IEEE 8802 – 2017 Cl.33
ATM 25
ATM 51

Our Cat 6 and Cat 6a cables support the gigabit ethernet standard, efficiently handling high-speed data transmission and video-voice streaming. These cables are designed to provide higher bandwidth, minimum loss in signal quality, low attenuation value, and minimum structural return loss (SRL), ensuring top-notch performance.

In addition to the Cat 6 and Cat 6a ethernet cables, Our supplies various data and communication cables for specific uses, including coaxial cables of various sizes, CCTV cables for security systems, RS 485 cables for industrial data capturing, and serial cables for serial communication devices. All Our cables are designed to be moisture-proof, ensuring durability and reliability in various environments.

Construction

Conductor Solid Copper Conductor
Insulation HDPE (High Density Polyethylene) Or Foam HDPE
Twist Cores Twisted To Form PAIR
Shield Aluminium Foil
Braid Aluminium Alloy Wire Or Tinned Copper Wire
Filling Jelly (Only in Case of Co-axial Cables)
Inner Sheath PVC (Polyvinyl Chloride) Type ST1 / FR / LSZH / FRLS (Optional)
Armor Galvanized Steel Wire (Optional)
Outer Sheath PVC (Polyvinyl Chloride) Type ST1 / FR / LSZH / FRLS

Range

RG 11F, RG 6F, RG 59F, CCTV (3+1), CCTV( 4+1),
CAT6 and CAT6A – 4PX23AWG F / UTP, F / FTP, S / UTP, S / FTP, S / F / FTP
RS 485 – 2 Pr / 4 Pr.


    USPs 

    • UV Resistant 

    • Heat Resistant 

    • Long Life 

    Application 

    Wires and cables used in the renewable energy industry are crucial to the infrastructure, ensuring efficient transmission and distribution of energy from sources such as solar, wind, hydro, and geothermal power. These cables must meet stringent industry requirements, including UV resistance, heat resistance, and longevity. Specific cables, such as solar DC cables and wires, must accommodate the unique conditions and demands of renewable energy systems. These cables need to withstand harsh environmental conditions, resist chemicals like oils, and conduct high electrical performance efficiently. Additionally, renewable energy cables should be low-smoke, zero-halogen (LSZH) to emit low levels of smoke and be free from halogens, minimizing health and environmental hazards. 

    Our offers a wide range of renewable energy cables essential for the efficient operation of renewable energy systems. Our solar cables are highly robust, capable of performing efficiently in exposed weather conditions with long-term reliability. Similarly, Our wind energy cables are designed to withstand harsh weather conditions, ensuring reliability and safety. They can endure high torsion during changes in airflow direction. Our product line-up includes specialized wires that are tailored specifically for the needs of the renewable energy industry.

    Construction – Wind Energy Cable 

    Voltage 

    1100 V 

    Conductor  

    Flexible Annealed Tinned Copper  

    Insulation 

    EPR  

    Inner sheath 

    Extruded Elastomeric Compound 

    Reinforcement   

    Nylon Yarn  

    Outer Sheath 

    Extruded Elastomeric Compound 

    Range – Wind Energy Cable 

    • Size: 1.5 sq.mm to 300 sq.mm 
    • Core: 1 and multicore 

    Construction – Solar Cables  

    Voltage 

    1100 V 

    Conductor  

    Flexible Annealed Tinned Copper  

    Insulation 

    E- Beam Cross Linkable LSOH (Polyolefin Type) 

    Sheath  

    E- Beam Cross Linkable LSOH (Polyolefin Type) 

    Range – Solar Cables 

    • Size: 4 sq.mm to 300 sq.mm 
    • Core: 1  and Multicore 
    • Long Life
    • UV Resistant
    • Resistant to Chemical Exposure
    • Resistant to Weather Exposure
    • Resistant to Water (AD7/AD8)
    • Termite Resistant (For Polyamide Layer

    Three Core Cables

    • Long Life  
    • UV Resistant 
    • Resistant to Chemical Exposure 
    • Resistant to Water (AD7 / AD8 with HDPE) 
    •  Resistant to Weather Exposure

    Application

    Medium Voltage (MV) Power Cables are specifically designed to transmit electrical power at medium voltage levels, typically ranging from 3.3 kV to 66 kV. These cables are commonly used in utilities, industries, power plants, and power distribution networks.

    We offer single and three-core medium voltage high tension cables, up to 66 kV, which can be used for power distribution, external and direct burial applications, underground installations, and cable ducting. These cables feature special grade XLPE insulation with a temperature rating of 90°C, ensuring long life and reliable performance.

     In addition to their electrical properties, these cables are designed to be UV resistant, resistant to chemical and weather exposure, and resistant to water (AD7/AD8 with HDPE). They are also termite resistant with a Polyamide layer, providing comprehensive protection in various challenging environments. Furthermore, these cables are also made available with halogen-free flame-retardant characteristics, offering continuous load support and extra protection against short circuits and fires.

     Construction – Single Core Cables

    VOLTAGE

    1.9 kV to 33 kV

    CONDUCTOR

    Stranded Compacted Circular Aluminium or Copper

    CONDUCTOR SCREEN

    Semiconductive Tape or Compound or Both Combined (Exclude 1.9/3.3 (E) kV & 3.3./3.3 kV(UE))

    INSULATION

    XLPE

    INSULATION SCREEN

    Non-Metallic: Semiconductive Tape or Compound or Both Combined (Exclude 3.3(E) & 3.3(UE)

     Metallic: Copper Wire with Copper Tape or Copper Tape

    Taping

    Semi-Conductive Water Blocking Tape (Optional)

    Inner Sheath

    Extruded PVC Inner Sheath

    Taping

    Polyamide Anti-Termite Layer (Optional)

    Outer Sheath

    HDPE / PVC Outer Sheath

    Range – Single Core Cables

    25 sq.mm to 1000 sq.mm (1.9 kV to 11 kV)

    35 sq.mm to 1000 sq.mm (12.7 / 22 kV)

    50 sq.mm to 1000 sq.mm (19 / 33 kV)

    Construction - Three Core Cables

    VOLTAGE

    1.9 kV to 33 kV

    CONDUCTOR

    Stranded Compacted Circular Aluminium or Copper

    CONDUCTOR SCREEN

    Semiconductive Tape or Compound or Both Combined (Exclude 3.3(E) & 3.3(UE))

    INSULATION

    XLPE

    INSULATION SCREEN

    Non-Metallic: Semiconductive Tape or Compound or Both Combined (Exclude 3.3(E) & 3.3(UE)

    Metallic: Copper Wire with Copper Tape or Copper Tape

    Laid Up

    Core Laying using Fillers

    Taping

    Semi-Conductive Water Blocking Tape (Optional)

    Metallic Sheath

    Lead Sheath (Optional)

    Inner Sheath

    Extruded PVC Inner Sheath

    Taping

    Polyamide Anti-Termite Layer (Optional)

    Outer Sheath

    HDPE/PVC Outer Sheath

    Range - Three Core Cables 

    25 sq.mm to 500 sq.mm (1.9 kV to 11 kV)

    35 sq.mm to 500 sq.mm (12.7 / 22 kV)

    50 sq.mm to 500 sq.mm (19 / 33 kV)

    • High Life

    • UV Resistant

    • Longitudinal Water Resistant

    • Radial Water Resistant

    Application

    Our cable Extra High Voltage (EHV) Cables are meticulously crafted for extended durability and superior UV resistance. Available with both copper and aluminum conductors, these cables are capable of handling voltages from 66 kV to 220 kV in underground installations for 3-phase AC circuits. They boast exceptional longitudinal and radial water resistance and are engineered to transmit electricity from power stations to distribution units or substations, offering a service life exceeding 40 years.

    We are largest High Voltage Cable manufacturing plant is situated in Halol, Gujarat. This facility houses state-of-the-art machinery, including equipment from Maillifer, Scolz, and John Royale, alongside an advanced testing facility. The plant’s sophisticated automation for material feeding prevents contamination and electrical failures, while high-speed wire drawing and stranding machines ensure precise conductor preparation.

    Our EHV Cables have successfully passed rigorous type testing as per IEC 60840, IEC 62067, and IS 7098-3 Standards. These comprehensive tests encompass all critical parameters—electrical, mechanical, thermal, and installation aspects—guaranteeing unparalleled quality and reliability.

    Construction

    Voltage

    66 kV to 220 kV

    Conductor

    Circular Compacted or Segmental Stranded Milliken Aluminium or Copper conductor

    Separator

    Semi Conducting Tape

    Conductor Screen

    Extruded Semi-Conductive Compound

    Insulation

    XLPE (Crosslinked Polyethylene)

    Insulation Screen

    Extruded Semi-conductive Compound

    Separator

    Semi Conducting Water Blocking Tape

    Metallic Screen

    Copper Wire Screen + Copper Foil Helical (Optional)

    Inner Sheath

    Extruded Metallic Lead alloy (Optional for IEC 60840 & IEC 62067)

    Shield

    Poly Aluminium Laminated Tape or Aluminium Corrugated sheath

    Outer Sheath  

    HDPE (Extruded High-Density Polyethylene) Or PVC (Polyvinyl Chloride)

    Semiconductive Layer

    Optional

    Range

    •  1CX240 sq.mm to 1CX2500 sq.mm (IEC 60840) (66 kV to 110 kV)

    •  1CX300 sq.mm to 1CX2500 sq.mm (IEC 60840) (132 kV)

    •  1CX400 sq.mm to 1CX2500 sq.mm (IEC 62067) (220 kV)